Wire harness
Cooling fan cable
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Total length |
300 (± 5) mm |
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Type |
3 wire, already mounted on the cooling fan |
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Fan: |
TME: MF80251V3-1000U-G99 Mouser: N/A |
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Connectors |
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Side A |
X4, X5 |
Side B |
N/A |
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Housing type |
Receptacle, 0.1” |
Housing type |
N/A |
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TME |
TME |
N/A |
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Mouser |
Mouser |
N/A |
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Pin |
Female |
Pin |
N/A |
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Pin quantity |
3 |
Pin quantity |
0 |
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TME |
TME |
N/A |
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Mouser |
Mouser |
N/A |
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Additional info |
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Fan is already equipped with cable. Therefore it only has to be terminated with the connector. |
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Wiring
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Name |
Position |
Color / description |
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GND |
1 |
Black |
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+12 Vdc |
2 |
Red |
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Sense |
3 |
Yellow |
Picture
MCU board power cable
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Length |
75 or 150 mm assembled or 100 mm custom made |
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Type |
Assembled ribbon cable with IDC connectors; 16x28AWG |
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TME |
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Mouser |
N/A |
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Custom made alternative |
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IDC female plug; 16 pin for ribbon cable |
TME |
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Ribbon cable; 1.27mm; stranded; Cu; 16x28AWG; unshielded; PVC; grey |
TME |
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IDC connector crimping tool |
TME |
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Picture
Pinout
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Name |
Position |
Description |
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PE |
1 |
Protective Earth |
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Reserved |
2 |
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+12 V |
3 |
Regulated +12 V output |
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+12 V |
4 |
Regulated +12 V output |
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+5 V |
5 |
Regulated +5 V output |
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+5 V |
6 |
Regulated +5 V output |
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Gnd |
7 |
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Gnd |
8 |
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Gnd |
9 |
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Reserved |
10 |
(+Vaux) |
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PWR_SSTART |
11 |
Triac control (soft-start) |
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PWR_DIRECT |
12 |
Triac control (continuous power) |
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SSCL |
13 |
I2C clock |
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SSDA |
14 |
I2C data |
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NFAULT |
15 |
Fault |
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+3V3 |
16 |
MCU board LDO output |
Dual AC/DC power module AC input
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Length |
230 (± 5) mm + 250 (± 5) mm |
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Type |
0.75 mm2 (18 AWG) single wire, stranded, min. 250 VAC |
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TME |
Brown: H05VK075BR, Blue: H05VK075BL, Green-Yellow: H05VK075GN/GE |
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Mouser |
Brown: 602-3055-100-07, Blue: 602-3055-100-06, Green-yellow: 602-3055-100-28 |
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Connectors |
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Side A |
AUX PS (X1) |
Side B |
AC/DC module power output |
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Housing type |
Male, Mini-Fit Jr. |
Housing type |
Ferrule, single wire |
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TME |
TME |
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Mouser |
Mouser |
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Pin |
Female |
Quantity |
6 |
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Pin quantity |
6 |
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TME |
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Mouser |
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Picture
Single AC/DC power module AC input
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Length |
250 (± 5) mm |
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Type |
0.75 mm2 (18 AWG) single wire, stranded, min. 250 VAC |
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TME |
Brown: H05VK075BR, Blue: H05VK075BL, Green-Yellow: H05VK075GN/GE |
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Mouser |
Brown: 602-3055-100-07, Blue: 602-3055-100-06, Green-yellow: 602-3055-100-28 |
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Connectors |
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Side A |
AUX PS (X2) |
Side B |
AC/DC module power output |
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Housing type |
Male, Mini-Fit Jr. |
Housing type |
Ferrule, single wire |
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TME |
TME |
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Mouser |
Mouser |
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Pin |
Female |
Quantity |
3 |
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Pin quantity |
3 |
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TME |
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Mouser |
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Picture
Power module DC input
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Length |
350 (± 5) mm |
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Type |
0.75 mm2 (18 AWG) single wire, stranded, min. 250 VAC |
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TME |
Red: H05VK075RT, Black: H05VK075SW |
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Mouser |
Red: 602-3055-100-03 , Black: 602-3055-100-02 |
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Connectors |
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Side A |
Power module (X1) |
Side B |
AC/DC module power output |
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Housing type |
Male, Mini-Fit Jr. |
Housing type |
Ferrule, single wire |
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TME |
TME |
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Mouser |
Mouser |
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Pin |
Female |
Quantity |
2 |
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Pin quantity |
2 |
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TME |
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Mouser |
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Picture
Power module Protective Earth
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Length: |
Single: 300 (± 5) mm Dual: 230 + 270 (± 5) mm |
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Type: |
0.75 mm2 (18 AWG) single wire, stranded, min. 250 VAC |
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TME |
Green-Yellow: H05VK075GN/GE |
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Mouser |
Green-yellow: 602-3055-100-28 |
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Connectors |
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Side A |
AUX-PS J2, J3 or J4 |
Side B |
Power module PE input (J1) |
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Housing type |
Female quick disconnect |
Housing type |
Female quick disconnect |
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TME |
TME |
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Mouser |
Mouser |
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Picture
Ethernet patch cable
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Length |
300 mm |
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Type |
RJ45 male to 90-degree female panel mount Ethernet extension cable |
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Alibaba |
e.g. https://www.alibaba.com/product-detail/90-degree-right-angle-RJ45-Male_60817134790.html or search for 90 degree right angle RJ45 Male to 90-Degree Female Screw Panel Mount Ethernet LAN Network Extension Cable |
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TME |
N/A |
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Mouser |
N/A |
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BOM
The following BOM includes items for connecting three power modules.
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Type |
Part (Mouser) |
Part (TME) |
Total |
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3-pin 0.1” receptacle |
1 |
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6-pin receptacle Mini-Fit Jr. |
1
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3-pin receptacle Mini-Fit Jr. |
1 |
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2-pin receptacle Mini-Fit Jr. |
3 |
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0.1” pin |
3 |
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Mini-Fit Jr. pin |
15 |
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Female quick disconnect |
6 |
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0.75 cm2 ferrule |
15 |
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0.75 cm2 cable (Brown) |
0.73 m |
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0.75 cm2 cable (Blue) |
0.73 m |
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0.75 cm2 cable (Red) |
1.05 m |
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0.75 cm2 cable (Black) |
1.05 m |
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0.75 cm2 cable (Yellow-Green) |
1.49 m |
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12 Vdc cooling fan |
N/A |
1 |
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IDC ribbon cable |
N/A |
0.15 m |
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Polyamide cable tie; L: 100 mm; W: 2.5 mm |
N/A |
6 |
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Ethernet patch cable |
N/A |
N/A |
0.3 m |
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