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Wire harness

UpdatedMay 29, 2023

Cooling fan cable

Total length	300 (± 5) mm
Type	3 wire, already mounted on the cooling fan
Fan:	TME: MF80251V3-1000U-G99 Mouser: N/A

Connectors
Side A	X4, X5	Side B	N/A
Housing type	Receptacle, 0.1”	Housing type	N/A
TME	MX-22-01-3037	TME	N/A
Mouser	538-22-01-3037	Mouser	N/A

Pin	Female	Pin	N/A
Pin quantity	3	Pin quantity	0
TME	MX-0850-0114	TME	N/A
Mouser	538-08-50-0114	Mouser	N/A

Additional info
Fan is already equipped with cable. Therefore it only has to be terminated with the connector.

Wiring

Name	Position	Color / description
GND	1	Black
+12 Vdc	2	Red
Sense	3	Yellow

Picture

MCU board power cable

Length	75 or 150 mm assembled or 100 mm custom made
Type	Assembled ribbon cable with IDC connectors; 16x28AWG
TME	FC16150-S
Mouser	N/A
Custom made alternative
IDC female plug; 16 pin for ribbon cable		TME	AWP-16
Ribbon cable; 1.27mm; stranded; Cu; 16x28AWG; unshielded; PVC; grey		TME	DS1057-16A282R-30.5
IDC connector crimping tool		TME	HT-214

Picture

Pinout

Name	Position	Description
PE	1	Protective Earth
Reserved	2
+12 V	3	Regulated +12 V output
+12 V	4	Regulated +12 V output
+5 V	5	Regulated +5 V output
+5 V	6	Regulated +5 V output
Gnd	7
Gnd	8
Gnd	9
Reserved	10	(+Vaux)
PWR_SSTART	11	Triac control (soft-start)
PWR_DIRECT	12	Triac control (continuous power)
SSCL	13	I2C clock
SSDA	14	I2C data
NFAULT	15	Fault
+3V3	16	MCU board LDO output

Dual AC/DC power module AC input

Length	230 (± 5) mm + 250 (± 5) mm
Type	0.75 mm2 (18 AWG) single wire, stranded, min. 250 VAC
TME	Brown: H05VK075BR, Blue: H05VK075BL, Green-Yellow: H05VK075GN/GE
Mouser	Brown: 602-3055-100-07, Blue: 602-3055-100-06, Green-yellow: 602-3055-100-28
Connectors
Side A	AUX PS (X1)	Side B	AC/DC module power output
Housing type	Male, Mini-Fit Jr.	Housing type	Ferrule, single wire
TME	MX-39-01-2065	TME	H0.75/14D/GY
Mouser	538-39-01-2065	Mouser	845-FID1806GRM

Pin	Female	Quantity	6
Pin quantity	6
TME	MX-5556-T3L
Mouser	538-39-00-0078

Picture

Single AC/DC power module AC input

Length	250 (± 5) mm
Type	0.75 mm2 (18 AWG) single wire, stranded, min. 250 VAC
TME	Brown: H05VK075BR, Blue: H05VK075BL, Green-Yellow: H05VK075GN/GE
Mouser	Brown: 602-3055-100-07, Blue: 602-3055-100-06, Green-yellow: 602-3055-100-28
Connectors
Side A	AUX PS (X2)	Side B	AC/DC module power output
Housing type	Male, Mini-Fit Jr.	Housing type	Ferrule, single wire
TME	MX-5557-03R2	TME	H0.75/14D/GY
Mouser	538-39-01-4030	Mouser	845-FID1806GRM

Pin	Female	Quantity	3
Pin quantity	3
TME	MX-5556-T3L
Mouser	538-39-00-0078

Picture

Power module DC input

Length	350 (± 5) mm
Type	0.75 mm2 (18 AWG) single wire, stranded, min. 250 VAC
TME	Red: H05VK075RT, Black: H05VK075SW
Mouser	Red: 602-3055-100-03 , Black: 602-3055-100-02
Connectors
Side A	Power module (X1)	Side B	AC/DC module power output
Housing type	Male, Mini-Fit Jr.	Housing type	Ferrule, single wire
TME	MX-39-01-3022	TME	H0.75/14D/GY
Mouser	538-39-01-3022	Mouser	845-FID1806GRM

Pin	Female	Quantity	2
Pin quantity	2
TME	MX-5556-T3L
Mouser	538-39-00-0078

Picture

Power module Protective Earth

Length:	Single: 300 (± 5) mm Dual: 230 + 270 (± 5) mm
Type:	0.75 mm2 (18 AWG) single wire, stranded, min. 250 VAC
TME	Green-Yellow: H05VK075GN/GE
Mouser	Green-yellow: 602-3055-100-28
Connectors
Side A	AUX-PS J2, J3 or J4	Side B	Power module PE input (J1)
Housing type	Female quick disconnect	Housing type	Female quick disconnect
TME	ST-004/2 or BM01148	TME	ST-004/2 or BM01148
Mouser	571-60196-3	Mouser	571-60196-3

Picture

Ethernet patch cable

Length	300 mm
Type	RJ45 male to 90-degree female panel mount Ethernet extension cable
Alibaba	e.g. https://www.alibaba.com/product-detail/90-degree-right-angle-RJ45-Male_60817134790.html or search for 90 degree right angle RJ45 Male to 90-Degree Female Screw Panel Mount Ethernet LAN Network Extension Cable
TME	N/A
Mouser	N/A

BOM

The following BOM includes items for connecting three power modules.

Type	Part (Mouser)	Part (TME)	Total
3-pin 0.1” receptacle	538-22-01-3037	MX-22-01-3037	1
6-pin receptacle Mini-Fit Jr.	538-39-01-2065	MX-39-01-2065	1
3-pin receptacle Mini-Fit Jr.	538-39-01-4030	MX-5557-03R2	1
2-pin receptacle Mini-Fit Jr.	538-39-01-3022	MX-39-01-3022	3
0.1” pin	538-08-50-0114	MX-0850-0114	3
Mini-Fit Jr. pin	538-39-00-0078	MX-5556-T3L	15
Female quick disconnect	571-60196-3	ST-004/2 or BM01148	6
0.75 cm2 ferrule	845-FID1806GRM	H0.75/14D/GY	15
0.75 cm2 cable (Brown)	602-3055-100-07	H05VK075BR	0.73 m
0.75 cm2 cable (Blue)	602-3055-100-06	H05VK075BL	0.73 m
0.75 cm2 cable (Red)	602-3055-100-03	H05VK075RT	1.05 m
0.75 cm2 cable (Black)	602-3055-100-02	H05VK075SW	1.05 m
0.75 cm2 cable (Yellow-Green)	602-3055-100-28	H05VK075GN/GE	1.49 m
12 Vdc cooling fan	N/A	MF80251V3-1000U-G99	1
IDC ribbon cable	N/A	FC16150-S	0.15 m
Polyamide cable tie; L: 100 mm; W: 2.5 mm	N/A	BMB1025	6
Ethernet patch cable	N/A	N/A	0.3 m

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